

During the 1890s and into the early twentieth century, TCI added the DeBardeleben Coal and Iron Company; the Cahaba Coal Mining Company; the Sheffield Coal, Iron and Steel Company; and the Bessemer Rolling Mill Company to its holdings, the latter purchase signaling its entrance into the field of manufacturing finished products in wrought iron and steel. The company continued to suffer from financial problems and frequent upper management changes, however. Maintenance of company properties suffered during the rapid expansion, and labor problems included a shortage of workers, strikes, and an extremely high turnover rate. Having first used leased convicts in Tennessee, TCI continued to do so in Alabama, supplementing its labor force and hoping to discourage strikes by free workers. Malaria, tuberculosis, polluted water supplies, and inadequate housing added to the instability of the work force. In 1906, however, a short-lived management change put the company on the path to renovating its facilities and improving conditions for workers.
Despite the significant purchase of 160,000 tons of TCI's open-hearth steel rails by railroad magnate Edward H. Harriman in 1907, TCI stock was further destabilized by the financial Panic of 1907. The brokerage firm of Moore and Schley held and was liable for a large quantity of TCI stock that had been used as collateral for loans now coming due, so the brokerage was in danger of failing. TCI approached U.S. Steel, founded in 1901 by powerful banker and financier John Pierpont "J. P." Morgan, about purchasing the TCI stock with U.S. Steel bonds, rather than cash. If the deal went through, the brokerage firm would be saved, U.S. Steel would gain control of a valuable southern property, and TCI would have access to needed funds.

Absentee ownership meant that technical developments, expansion plans, pricing, and labor policies would be reviewed and ultimately decided outside of Birmingham. U.S. Steel sent George Gordon Crawford, a Georgia native, to take over as TCI president. He found that the 1907 financial crisis had caused TCI to shut down most of its furnaces, halt expansion plans, and close most mining operations. Backed by U.S. Steel capital and guided by Crawford, TCI weathered the panic and entered a period of unprecedented stability and growth. During his 22-year tenure, Crawford initiated a major improvement or expansion project every year.
In addition to technical challenges, Crawford faced a serious labor crisis. TCI had not renewed the convict lease contract with the state at the end of 1911, so convicts no longer formed a part of the work force. By 1913, the TCI workforce consisted of more than 17,000 employees made up of black southerners (55 percent), native-born whites (37 percent), and immigrants (7 to 8 percent). Turnover was as high as 400 percent annually. Although Crawford followed U.S. Steel's anti-union policy, he also implemented U.S. Steel's program of welfare capitalism. Under this philosophy of labor management, he improved company housing, built planned communities, increased safety measures, and provided recreational activities for workers and their families to attract and retain workers. The company also financed school improvements, including constructing facilities and hiring teachers, to draw more stable, family-oriented workmen. Crawford hired Winifred Collins, a Chicago social worker, to head a social science department that would oversee much of the community-based work. Combined with an extensive health program under the supervision of Lloyd Noland, a physician who had gained experience in industrial accidents and tropical diseases on the staff of Gen. William Crawford Gorgas in the Canal Zone, and the state-of-the-art TCI Employees Hospital, these programs rapidly reduced worker turnover. Although welfare capitalism improved working and living conditions, the system also was criticized for its paternalism and underlying anti-union motivation and did not bring an end to strikes.

During the Great Depression, TCI and its employees suffered along with other Birmingham industries in the hard-hit city. By mid-1932, one-fourth of the city's 100,000 wage and salary earners were unemployed and 60,000 had only part-time work. Although TCI workers remained on the payroll, they received only a few days of work each month, and back rent and debts at the company commissaries mounted. Most of the TCI welfare and community programs were cut back or eliminated. The TCI industrial complex, however, expanded with the completion in 1938 of the Fairfield Tin Mill, which used steel from the TCI furnaces and rolling mills. Approximately 19,000 employees worked for TCI in 1938.

War in Europe and the U.S. preparation before World War II brought TCI plants back to full production by 1939. The Fairfield Steel Works expanded with new installations and a new blast furnace, and the Ensley plant added a shell-forging facility. Between 1938 and 1941, the TCI workforce increased by 7,000 to a total of approximately 30,000 employees. After the war, consumer demand kept production and employment high, but higher wages, improved transportation, unionization, and post-war suburbs ended the network of employee services established during the Crawford administration. After Lloyd Noland's death in 1949, the company turned the hospital (renamed the Lloyd Noland Hospital and demolished in 2009), other health facilities, and medical equipment over to the community. A foundation, independent of the company and comprised of business and professional men of western Jefferson County, administered the hospital, which now served not only the TCI employees but also the community at large. Post-war expansion to the industrial complex included additional open-hearth furnaces at the Fairfield Works, the opening of a new coal mine at Concord and improvements at older coal and ore mines, rehabilitation of the Fairfield Sheet Mill for producing cold-reduced sheets, and the introduction of high-grade Venezuelan ore to supplement the local low-grade ore. In the early 1950s, TCI employed more than 28,000 people.
The 1940s and 1950s also saw important corporate changes that marked the end of TCI as a separate corporate entity. In 1945, TCI relinquished its old Tennessee charter and was rechartered by the state of Alabama. U.S. Steel revised its corporate structure in January 1952, and TCI became merely a division of U.S. Steel Corporation. Although the name Tennessee Coal, Iron and Railroad Company no longer existed, the TCI designation continued to be used by many in the Birmingham community. In later years, the Birmingham facilities increasingly became known simply as U.S. Steel.
Additional Resources
Armes, Ethel. The Story of Coal and Iron in Alabama. 1910. Reprint, Birmingham: The Book-Keepers Press, 1972.
Additional Resources
Armes, Ethel. The Story of Coal and Iron in Alabama. 1910. Reprint, Birmingham: The Book-Keepers Press, 1972.
Atkins, Leah Rawls. The Valley and the Hills: An Illustrated History of Birmingham and Jefferson County. Woodland Hills, Calif.: Windsor Publications, 1981.
Flynt, Wayne. Mine, Mill & Microchip: A Chronicle of Alabama Enterprise. Northridge, Calif.: Windsor Publications, 1987.
Fuller, Justin. "History of the Tennessee Coal, Iron, and Railroad Company, 1852-1907." Ph.D. diss., University of North Carolina, 1967.
McKiven, Henry M. Jr. Iron & Steel: Class, Race, and Community in Birmingham, Alabama 1875-1920. Chapel Hill: University of North Carolina Press, 1995.
Mullins, Betty Hamaker. "The Steel Corporation's Purchase of the Tennessee Coal, Iron and Railroad Company in 1907." M.A. thesis, Samford University, 1970.
Rikard, Marlene Hunt. "An Experiment in Welfare Capitalism: The Health Care Services of the Tennessee Coal, Iron and Railroad Company." Ph.D. diss., University of Alabama, 1983.
———. "George Gordon Crawford: Man of the New South." Alabama Review 31 (July 1978): 163-81.